Field intelligence for line & base maintenance

Genesis shows the steps. EON Universal understands the work.

A composable equipment ontology that turns a green technician into the equivalent of a multi-year expert – recognizing line-replaceable units on sight, composing the correct task, and carrying that understanding from the training centre onto the line.

~50

Component Classes

350

Subcomponents · Level 2

80%+

Of real maintenance interactions

ATA 2200

ATA iSpec chapter taxonomy

Why

The expertise cliff and the trap of
building one type at a time.

Across line and base maintenance, the licensed engineers who hold decades of judgment are retiring, and the shortage of B1/B2 and A&P technicians is widening. The technicians replacing them are green, in a domain where being wrong is an airworthiness and escalation problem, not an inconvenience.

$∞

The economics never close

Industry has poured money into content: bespoke courseware modelled by hand for one aircraft type, obsolete the moment the fleet or configuration changes. Every new type is a new modelling effort, and the permutations are effectively infinite. The work is treated as an endless list of types to memorise.

EON Universal starts from the opposite premise

A worker should be able to walk up to an LRU they have never seen and still do the job correctly.

  • Recognise the component on sight.
  • Guide the worker through the correct procedure, step by step.
  • Escalate stop and hand off to a human the instant it is unsure.

The worker is green. The guidance is not.

The core insight

Composition, not enumeration.

An aircraft isn’t a monolith to be memorized. Across every type, maintenance is performed on a finite library of known components – the same pumps, actuators, valves, generators and line-replaceable units, organized by ATA chapter. EON Universal learns the components then composes any system on any tail.

Two cost curves

Effort plotted against the number of aircraft types you cover.

EFFORT TYPES → enumeration composition
Unbounded · recurs forever Bounded · compounds

Enumeration model every type

  • Scales with the number of aircraft types – unbounded.
  • Every new type is a fresh modelling project.
  • A cost that recurs forever.

Composition model the vocabulary

  • Scales with ~50 component classes – bounded.
  • Recognise nodes, infer topology, compose the rest.
  • Every job performed makes the library smarter.

You don’t model every aircraft type. You model the components every type is built from.

What

A bounded library the operator owns - that recognises, guides, and escalates.

EON Universal is a facility-agnostic field-intelligence layer for aviation maintenance, repair and overhaul. It understands aircraft components at the level of process intelligence – not merely the steps of a procedure – and uses that understanding to make a green technician perform like a licensed hand.

ON SIGHT

Recognise

Names every LRU on sight and links the real system to its digital twin. The green worker points; the library identifies.

STEP BY STEP

Guide

Composes the correct task conditional SOPs that branch on live conditions, with safety gates that stop the job.

WHEN UNSURE

Escalate

When the library is unsure, it stops and hands off to a human. Judgment is never faked; uncertainty is surfaced.

The bounded library

Fifty classes, not five hundred tail numbers.

In aviation maintenance, roughly 50 component classes cover the overwhelming majority of line work. About 15 of them carry most of the daily value – together the core library accounts for more than 80% of real maintenance interactions.

The library is built on ATA iSpec 2200, aviation’s own system-numbering standard and the de-facto taxonomy for every maintenance manual. When EON Universal recognises a component, its output maps straight into the AMM task, the part number, and the operator’s MRO / M&E records. It speaks their data language on day one.

TIER 1

~50

Core LRUs a technician touches – 80%+ of line tasks.

TIER 2

~300

Variants by type & effectivity – rarely surprised.

TIER 3

1k–2k

Maintainable items: seals, bearings, bushings, fasteners.

What "knowing a component" means

A six-layer competence record
under every object.

A class name is a label. Understanding is a structure. Explore the six layers EON Universal carries for a single class – here, the part that stores the energy a technician must respect, the hydraulic accumulator.

universal aerospace hydraulic accumulator

Identity

Recognition layer

The ATA chapter, part number, and common aliases. This is how the system names what it sees.

Recognition keys on layers 1–2. 
Guidance composes from layers 3–6.
The difference between a recording and an understanding.

universal aerospace hydraulic accumulator

Geometry

Recognition layer

A 3D GLB twin plus multi-angle imagery, so the component can be recognised and rendered from any viewpoint and matched to the real unit on the airframe.

Recognition keys on layers 1–2. 
Guidance composes from layers 3–6.
The difference between a recording and an understanding.

universal aerospace hydraulic accumulator

Anatomy

Guidance layer

Subcomponents and the boundary of the asset: what is part of it, and where it ends.

Recognition keys on layers 1–2. 
Guidance composes from layers 3–6.
The difference between a recording and an understanding.

universal aerospace hydraulic accumulator

Function

Guidance layer

What the component does and its operating envelope – stores hydraulic energy and dampens pressure surges, maintaining system pressure within its precharge and rated-pressure limits.

Recognition keys on layers 1–2. 
Guidance composes from layers 3–6.
The difference between a recording and an understanding.

universal aerospace hydraulic accumulator

Behavior

Guidance layer

How it responds to upsets and abnormal conditions. The gas precharge keeps fluid pressurized after the system is shut down, it holds pressure when everything else reads zero; it responds to precharge loss and bladder rupture. This is the layer that makes guidance safe.

Recognition keys on layers 1–2. 
Guidance composes from layers 3–6.
The difference between a recording and an understanding.

universal aerospace hydraulic accumulator

Procedure

Guidance layer

How to operate, inspect, isolate, and fix it – expressed as composable steps rather than a single fixed script.

Recognition keys on layers 1–2. 
Guidance composes from layers 3–6.
The difference between a recording and an understanding.

The difference

Genesis shows the steps. EON Universal understands the work.

EON Universal does not replace Genesis, EON’s production engine that turns SOPs and ordinary photographs into interactive simulators. Genesis is the on-ramp; Universal is the understanding layer that sits on top. The boundary is exact.

Genesis - the core engine EON Universal - intelligence + library

Needs 3D models supplied to it

Brings the component library and the configurator

Runs sequential SOPs only not conditional

Authors conditional SOPs that branch on live conditions

Knows what to show, but not why

Explains why each step matters

Cannot configure different capabilities

Generalises to LRUs and types it has never seen

Does not recognise equipment in real life

Recognizes equipment on sight – feeds Field IQ + Holodeck

How

How the understanding is built, proven, and delivered to the technician.

How it’s built
The pyramid – layer by layer. You cannot skip a level.

The lower layers understand components, not aircraft type – which is exactly the bridge to a universal, facility-agnostic solution.

6

Field

Use everything on the line – the eventual goal.

5

SOPs

Standard AMM tasks applied on the foundation.

4

Foundational skills

Must-know basics – especially safety.

3

Function

What each labelled component does.

2

Label

Every component identified and tagged.

1

3D model

An accurate model – the base of everything.

The proof · use case

Conditional SOPs: a procedure that branches on stored charge.

A fixed SOP is a straight line. A conditional SOP is a decision tree with safety gates – removing a hydraulic component on the airframe.

Step 1

Isolate & tag

Isolate the system; apply tag.

Step 2

Verify zero

Confirm system pressure at zero.

Live condition

Stored pressure still present?

Accumulator · landing-gear strut.

If YES

Bleed accumulators · re-check

Bleed the accumulators down, then loop back and re-check until safe.

If NO

Zero-pressure verified

Stored energy released proceed to remove the component.

Anything abnormal stops the job and hands off to a human for verification – gated by EON Verdict.

Why this is the proof

The “stored pressure still present?” branch only exists because EON Universal knows, from the component’s Behavior layer, that a hydraulic accumulator holds pressure after shutdown and a charged landing-gear strut stores energy. Genesis has no concept of stored pressure, so it cannot branch on it. A conditional, safe procedure is something only a system that understands the equipment can author. The capability isn’t bolted on, it falls out of the understanding.

One system, three surfaces

Author once - deliver everywhere the technician is.

Anywhere

Phone / AR glasses

AR-only practice at 1:1 scale, off-base, with no aircraft on the dock. Repetition becomes free.

In the hangar

Tablet on the airframe

LiDAR overlays the digital twin onto the real aircraft; every LRU is tappable, guidance anchored to the airframe in front of the worker.

Immersive

The CAVE (Holodeck)

LED walls and floor surround the trainee in a generated bay at full scale – a modern, reborn iCube.  premium delivery tier

From knowledge to a 3D twin

How each component is made the
production pipeline.

50 classes × 5 images = 250 production images → reconstructed into 50 GLB twins. The recurring primitives nozzles & ports, valves, shafts & rotors, motors & gearboxes are understood once and inherited by every assembly that uses them.

1

Author

Six knowledge layers per object.

2

Generate

4 ortho views + 1 cutaway.

3

Tripo 3D

Multiview → GLB mesh.

4

Bind

Drop the GLB into its slot.

5

Browse

The component turns & speaks.

The architecture & the value

Own the work, not the weights.

The engine

Genesis

Models, labels, and runs step-by-step SOPs. Capture flows up the stack.

Intelligence + library

EON Universal

Adds the library, the configurator, and recognition. It understands the work.

Delivery

Field IQ + Holodeck

Field recognition, on-the-spot guidance, immersive scenarios. Delivery flows back down.

Every job makes it smarter

Usage feeds the shared library; the asset improves with operation rather than depreciating.

Works on types it's never seen

Recognize, infer topology, compose – no per-type rebuild required.

A library you own

A bounded asset on your balance sheet, not a per-type modelling cost that recurs forever.

How your fleet actually runs is not on the public internet.

General-purpose AI models are a commodity that everyone rents. No foundation model can learn how your fleet runs, because that knowledge has never left your sites. EON Universal turns that proprietary know-how into a structured, owned, compounding asset – the durable advantage as AI absorbs the commoditized work around it.

One method, every heavy industry

One of a family of libraries.

Because it understands components rather than memorising aircraft, the same engine transfers to any industry built from a finite parts vocabulary. Aviation shares the composition logic proven first in oil and gas. Learn the parts once; help every asset built from them.

Petrochemical / Oil & Gas

ISO 14224 · 50 classes · 350 subcomponents

Mining & Heavy Equipment

~40–60 core classes · same method

Aerospace & MRO

High-regulation, high-value part taxonomy

Healthcare

Devices & equipment · same composition logic

Availability & engagement

The composition method proven in oil & gas maps onto aviation's ATA vocabulary.

Start with

A single high-value system, a hydraulic or landing-gear family, and a defined set of AMM tasks, proving the recognise–guide–escalate loop on your own configuration and data.

Extend

Class by class along the ATA-chapter vocabulary; delivery expands across phone, tablet-on-the-airframe, and the CAVE.

Integrate

Records align with ATA iSpec 2200, so outputs map into existing MRO and M&E systems from day one.