Field intelligence for surface & underground mining

Genesis shows the steps. EON Universal understands the work.

A composable equipment ontology that turns a green crew into the equivalent of multi-year experts recognising machines on sight, composing the correct procedure, and carrying that understanding from the training center into the pit.

~50

Equipment Classes

350

Subcomponents · Level 2

80%+

Of real field interactions

ISO 14224

+ ISO 55000 asset hierarchy

Why

The expertise cliff and the trap of
building one mine at a time.

In open pits, underground mines, and processing plants, the people who hold thirty years of judgment are retiring and remote, fly-in/fly-out sites make them scarce. The crews replacing them are green, where being wrong is a safety and productivity problem, not an inconvenience.

$∞

The economics never close

Industry has poured money into content: bespoke simulators modelled by hand for one specific site, each obsolete the moment the plant or fleet changes. Every new mine is a new modelling effort, and the permutations are effectively infinite. The work is treated as an endless list of sites to memorise.

EON Universal starts from the opposite premise

A worker should be able to walk up to a machine they have never seen and still do the job correctly.

  • Recognise the component on sight.
  • Guide the worker through the correct procedure, step by step.
  • Escalate – stop and hand off to a human – the instant it is unsure.

The worker is green. The guidance is not.

The core insight

Composition, not enumeration.

A mine isn’t a monolith to memorise. Pit, plant and fleet are assembled from a finite library of known equipment the same shovels, haul trucks, crushers, mills, conveyors and pumps, arranged differently from one site to the next. EON Universal learns the components then composes any mine, pit or plant.

Two cost curves

Effort plotted against the number of mines you cover.

EFFORT MINES → enumeration composition
Unbounded · recurs forever Bounded · compounds

Enumeration – model every site

  • Scales with the number of mines – unbounded.
  • Every new site is a fresh modelling project.
  • A cost that recurs forever.

Composition – model the vocabulary

  • Scales with ~50 component classes – bounded.
  • Recognise nodes, infer topology, compose the rest.
  • Every job performed makes the library smarter.

You don’t model every mine. You model the equipment every mine is built from.

What

A bounded library the enterprise owns that recognises, guides, and escalates.

EON Universal is a facility-agnostic field-intelligence layer for mining and mineral processing. It understands mining equipment at the level of process intelligence – not merely the steps of a procedure – and uses that understanding to make a green crew perform like seasoned hands.

ON SIGHT

Recognise

Names every component on sight and links the real machine to its digital twin. The green worker points; the library identifies.

STEP BY STEP

Guide

Composes the correct procedure – conditional SOPs that branch on live conditions, with safety gates that stop the line.

WHEN UNSURE

Escalate

When the library is unsure, it stops and hands off to a human. Judgment is never faked; uncertainty is surfaced.

The bounded library

Fifty classes, not five hundred mine sites.

In mining, roughly 50 equipment classes cover the overwhelming majority of frontline work. About 15 of them carry most of the daily value, together the core library accounts for more than 80% of real field interactions.

Built on ISO 14224 taxonomy principles, tailored to the mine’s asset hierarchy under ISO 55000. When EON Universal recognises a component, its output maps straight into the mine’s CMMS / EAM reliability data. It speaks their data language on day one.

TIER 1

~50

Core fleet & plant a crew touches – 80%+ of interactions.

TIER 2

~300

Variants & subtypes – the system is rarely surprised.

TIER 3

1k–2k

Maintainable items: liners, GET, bearings, seals.

What "knowing a component" means

A six-layer competence record
under every object.

A class name is a label. Understanding is a structure. Explore the six layers EON Universal carries for a single class here, the digger that anchors a pit, the hydraulic mining excavator.

universal mining hydraulic excavator

Identity

Recognition layer

The ISO class, common aliases, and the equipment tag pattern used in the field. This is how the system names what it sees.

Recognition keys on layers 1–2. 
Guidance composes from layers 3–6.
The difference between a recording and an understanding.

universal mining hydraulic excavator

Geometry

Recognition layer

A 3D GLB twin plus multi-angle imagery, so the machine can be recognised and rendered from any viewpoint and matched to the real unit in the pit.

Recognition keys on layers 1–2. 
Guidance composes from layers 3–6.
The difference between a recording and an understanding.

universal mining hydraulic excavator

Anatomy

Guidance layer

Subcomponents and the boundary of the asset: what is part of it, and where it ends. The cutaway reveals the hydraulic pump and valve bank, slew bearing, swing-drive gears and track final drives.

Recognition keys on layers 1–2. 
Guidance composes from layers 3–6.
The difference between a recording and an understanding.

universal mining hydraulic excavator

Function

Guidance layer

What the machine does and its operating envelope a tracked machine that digs and loads rock with a hydraulic boom, stick and bucket, within defined dig-force, reach and cycle limits.

Recognition keys on layers 1–2. 
Guidance composes from layers 3–6.
The difference between a recording and an understanding.

universal mining hydraulic excavator

Behavior

Guidance layer

How it responds to upsets and abnormal conditions. The hydraulic accumulators hold pressure after shutdown; a raised boom stores gravitational energy; it stalls under overload and bleeds on hose failure. This is the layer that makes guidance safe.

Recognition keys on layers 1–2. 
Guidance composes from layers 3–6.
The difference between a recording and an understanding.

universal mining hydraulic excavator

Procedure

Guidance layer

How to operate, inspect, isolate, and fix it – expressed as composable steps rather than a single fixed script.

Recognition keys on layers 1–2. 
Guidance composes from layers 3–6.
The difference between a recording and an understanding.

The difference

Genesis shows the steps. EON Universal understands the work.

EON Universal does not replace Genesis, EON’s production engine that turns SOPs and ordinary photographs into interactive simulators. Genesis is the on-ramp; Universal is the understanding layer that sits on top. The boundary is exact.

Genesis - the core engine EON Universal - intelligence + library

Needs 3D models supplied to it

Brings the component library and the configurator

Runs sequential SOPs only not conditional

Authors conditional SOPs that branch on live conditions

Knows what to show, but not why

Explains why each step matters

Cannot configure different capabilities

Generalises to mines it has never seen

Does not recognise equipment in real life

Recognizes equipment on sight – feeds Field IQ + Holodeck

How

How the understanding is built, proven, and delivered to the crew.

How it’s built
The pyramid – layer by layer. You cannot skip a level.

The lower layers understand components, not mines which is exactly the bridge to a universal, facility-agnostic solution.

6

Field

Use everything in the real field – the eventual goal.

5

SOPs

Standard procedures applied on the foundation.

4

Foundational skills

Must-know basics – especially safety.

3

Function

What each labelled component does.

2

Label

Every component identified and tagged.

1

3D model

An accurate model – the base of everything.

The proof · use case

Conditional SOPs: a procedure that branches on stored charge.

A fixed SOP is a straight line. A conditional SOP is a decision tree with safety gates, isolating a hydraulic mining excavator for lockout (LOTO).

Step 1

Isolate & shut down

Lock out the drive; apply tag.

Step 2

Lower the implements

Boom & bucket to the ground.

Live condition

Stored energy still present?

Accumulators · raised boom.

If YES

Bleed & restrain · re-check

Bleed the hydraulic accumulators, restrain, then loop back and re-check until safe.

If NO

Zero-energy verified

Hydraulic & gravitational energy released proceed to work.

Anything abnormal stops the job and hands off to a human for verification gated by EON Verdict.

Why this is the proof

The “stored energy still present?” branch only exists because EON Universal knows, from the component’s Behavior layer, that a shovel’s hydraulic accumulators hold pressure after shutdown and a raised boom stores gravitational energy. Genesis has no concept of stored energy, so it cannot branch on it. A conditional, safe procedure is something only a system that understands the equipment can author. The capability isn’t bolted on – it falls out of the understanding.

One system, three surfaces

Author once - deliver everywhere the crew is.

Anywhere

Phone / AR glasses

AR-only practice at 1:1 scale, at camp or home, with no physical hardware at all. Repetition becomes free.

On site

Tablet on the machine

LiDAR overlays the digital twin onto the real haul truck or crusher; every part is tappable, guidance anchored to the machine in front of the worker.

Immersive

The CAVE (Holodeck)

LED walls and floor surround the trainee in a generated pit or plant at full scal, a modern, reborn iCube. premium delivery tier

From knowledge to a 3D twin

How each machine is made - the
production pipeline.

50 classes × 5 images = 250 production images → reconstructed into 50 GLB twins. The recurring primitives – motors & gearboxes, hydraulic cylinders, wheels & tracks, liners & wear parts are understood once and inherited by every machine that uses them.

1

Author

Six knowledge layers per object.

2

Generate

4 ortho views + 1 cutaway.

3

Tripo 3D

Multiview → GLB mesh.

4

Bind

Drop the GLB into its slot.

5

Browse

The machine turns & speaks.

The architecture & the value

Own the work, not the weights.

The engine

Genesis

Models, labels, and runs step-by-step SOPs. Capture flows up the stack.

Intelligence + library

EON Universal

Adds the library, the configurator, and recognition. It understands the work.

Delivery

Field IQ + Holodeck

Field recognition, on-the-spot guidance, immersive scenarios. Delivery flows back down.

Every job makes it smarter

Usage feeds the shared library; the asset improves with operation rather than depreciating.

Works on types it's never seen

Recognize, infer topology, compose – no per-site rebuild required.

A library you own

A bounded asset on your balance sheet, not a per-site modelling cost that recurs forever.

How your mine actually runs is not on the public internet.

General-purpose AI models are a commodity that everyone rents. No foundation model can learn how your mine runs, because that knowledge has never left your sites. EON Universal turns that proprietary know-how into a structured, owned, compounding asset – the durable advantage as AI absorbs the commoditised work around it.

One method, every heavy industry

One of a family of libraries.

Because it understands components rather than memorising mines, the same engine transfers to any operation built from a finite parts vocabulary. Mining shares the composition logic proven first in oil and gas. Learn the parts once; help every site built from them.

Petrochemical / Oil & Gas

ISO 14224 · 50 classes · 350 subcomponents

Mining & Heavy Equipment

~40–60 core classes · same method

Aerospace & MRO

High-regulation, high-value part taxonomy

Healthcare

Devices & equipment · same composition logic

Availability & engagement

The composition method, proven in oil & gas, applies directly to mining.

Start with

A single high-value equipment family, a haul-truck or crusher fleet, and a defined set of procedures, proving the recognize–guide–escalate loop on your own assets and data.

Extend

Class by class along the bounded vocabulary; delivery expands across phone, tablet-on-the-machine, and the CAVE.

Integrate

Records align with ISO 14224 principles, so outputs map into existing reliability and maintenance systems from day one.